Bluedog Compact Mini -1 Your personal Granulator

Bluedog International / December 11th, 2024

Key Features of the Bluedog Compact Mini 1 Granulator now includes  an outboard conveyor for faster material seperation.

1. Variable Frequency Drive (VFD) for Precise Control

The addition of a Variable Frequency Drive allows users to adjust:

• Shaker Table Speed: Ensures optimal separation of copper and  plastic insulation improving purity.
• Blower Speed: Controls the airflow for separating lighter insulation waste from heavier metal granules, ensuring efficient sorting.

This level of customization makes the Compact Mini 1 highly versatile, allowing it to handle various wire types and insulation materials with ease.

2. 50 lbs Per Hour Processing Power

The machine can process up to 50 pounds of scrap wire per hour, making it perfect for light to medium-duty recycling operations. This capacity ensures a
steady output of high-purity copper or aluminum.

3. External Vibrating Conveyor for Optimal Sorting.

The external conveyor  helps improve speed of copper granule sorting.  This feature significantly enhances productivity and improves overall copper output.

4. Energy-Efficient 220V Single-Phase Power

Operating on a 220V single-phase system, the granulator is energy-efficient and easy to install in standard facilities. This setup provides powerful performance without requiring industrial-level electrical infrastructure.

5. Compact, Durable Design

Despite its advanced features, the Compact Mini 1 maintains a space-saving footprint, making it ideal for smaller workshops or recycling facilities. The robust construction ensures longevity, even with heavy use. You can even set one up in your garage and be in the scrap business in no time!

How the Variable Frequency Drive (VFD) Enhances Efficiency

Adjustable Shaker Table Speed

The shaker table plays a crucial role in separating metal granules from insulation. By using the VFD to fine-tune the table’s speed, operators can:

• Maximize copper purity by optimizing the separation process.
• Adapt to different wire types and sizes, ensuring consistent results.

Precise Blower Speed Control

The VFD also controls the blower, which separates lighter insulation material from heavier metal granules using airflow. This allows for:

• Fine-tuning of airflow to handle various insulation densities.
• Reduced waste and increased recovery rates of clean copper or aluminum granules.

By offering precise control over these critical processes, the VFD makes the Compact Mini 1 Granulator versatile and highly efficient.

How the Bluedog Compact Mini 1 Granulator Works

Step-by-Step Recycling Process

1. Load Scrap Wires: Place wires onto the external conveyor, which feeds them into the granulator.
2. Granulation: Wires are chopped into small granules, separating the metal cores from the insulation.
3. Separation with VFD Control: Adjust the shaker table and blower speeds for optimal sorting and copper purity.
4. Collection: The machine deposits clean copper granules in one container and insulation waste in another.

Benefits of the Compact Mini 1 Granulator

1. Precision Control for Better Results

The Variable Frequency Drive allows for precise control of separation processes, ensuring high-purity copper output and reduced material loss.

2. Increased Productivity

The ability to process 50 lbs per hour, combined with the external conveyor and VFD, ensures faster, more efficient recycling operations.

3. Cost-Effective and Energy-Efficient

Operating on a 220V single-phase system, the Compact Mini 1 is both energy-efficient and powerful, keeping operational costs low.

4. Adaptable to Various Materials

With adjustable VFD settings, the machine can handle a wide range of wire types and insulation materials, providing flexibility for different recycling needs.

5. Compact and Durable

The granulator’s small footprint and robust build make it a long-lasting and practical solution for small to medium-sized recycling businesses.

Applications of the Compact Mini 1 Granulator

The Compact Mini 1 is ideal for:

• Recycling Facilities: Recover copper and aluminum efficiently.
• Electrical Contractors: Recycle leftover wires and maximize profits.
• Manufacturers: Recycle scrap wiring from production processes.
• Workshops: Perfect for small-scale recycling operations.

Comparison: Compact Mini 1 with VFD vs. Standard Granulators

The addition of a VFD and external conveyor sets the Compact Mini 1 apart, providing superior control and efficiency.

FAQs About the Bluedog Compact Mini 1 Granulator

1. What does the Variable Frequency Drive do?

The VFD allows precise control of the shaker table and blower speeds, improving the separation process and ensuring high-purity copper output.

2. Can this granulator handle different wire types?

Yes, the VFD makes it adaptable to various wire types and insulation densities.

3. How much wire can it process?

The Compact Mini 1 processes up to 50 pounds of scrap wire per hour.

4. What is the power requirement?

It operates on a 220V single-phase system, ensuring energy efficiency and compatibility with most facilities.

5. How does the external conveyor improve efficiency?

The conveyor automates material feeding, reducing manual labor and enabling continuous operation.

6. Is this granulator suitable for small facilities?

Absolutely! Its compact design and space-saving features make it perfect for small workshops or recycling centers.

Conclusion: A Smarter Way to Recycle

The Bluedog Compact Mini 1 Granulator with External Conveyor and Variable Frequency Drive offers unmatched precision and efficiency for wire recycling. With features like 50 lbs/hour processing capacity, 220V single-phase power, and adjustable shaker table and blower speeds, this machine is a must-have for businesses aiming to maximize copper recovery.

To learn more or purchase this advanced granulator, visit the official product page.

In stock End of January 2025.